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Infrastructure

Infrastructure

Melting

Perfect Auto Cast has installed latest technology CI & Ductile Iron melting plant of 1800 MT per year melt by 350 KW panel, 300 Kgs + 500 Kgs Duel Crucible medium frequency furnace from ELECTROTHERM with a melting capacity of 800 Kgs/hour.

This furnace is equipped with hydraulic tilting arrangements, water cool leads and standard set of bus bar & fume capture hoods for collecting smokes, dust & airborne pollutants during all phases of furnace operation.

In addition we have carbon and silicon analyzer with charge calculation.

Core Shop

1.) Vertical Parting, Core Shooter Machine, SUSHA (300mm x 200mm x 200mm).

2.) Horizontal Parting, Core Shooter Machine,NAVDHIS (400mm x 300mm x 200mm).

3.) Shell Core Shooter Machine, SUSHA (400mm x 300mm)

4.) Vertical Parting, Cold Box Core Shooter Machine, SALVALAXMI (400mm x 300mm x 200mm).

5.) Horizontal Parting, Cold Box Core Shooter Machine, SALVALAXMI (400mm x 300mm x 200mm).

6.) Co2 Process Core Making

Sand Plant

Perfect Auto Cast has installed a 5 TONE per hour capacity sand plant from Geeta Engineering. The homogeneity in mixing of Raw Material which also drastically reduces consumption of Bentonite, cold dust etc. Which also affect the quality of casting finish due to less generation of dead clay in sand.

Pattern Shop

Kaizen Ferro Cast has installed latest technology CI & Ductile Iron melting plant of 800 MT per month melt by 2000 KW panel, 1000 Kgs × 3 Crucible VIP tri-track medium frequency furnace from INDUCTOTERM with a melting capacity of 3 tons per hour.

Moulding

We have Horizontal Geeta Make Molding Machine. This molding line is having capacity of 40 molds per hour with cake size 450 × 500 × 200/200 and is based on latest pri-fill, shoot & squeeze technology, where the molding process will be extremely uniform which will finally result into highly consistent production by means of component weight, piece variation, mold variation, wall thickness, mold drawl with min. draft angle on pattern etc. This Machine was developed for higher quality molds & increased productivity.

Fettling & Shot Blasting

After shakeout casting will process in shot blasting machine and for grinding to remove scales and achieve clean & uniform surface textures.
• Rotary type shot blasting machine
• Heavy duty swing frame grinders
• Pedestal grinders
• Portable pneumatic grinders

Product Testing Facilities

Foundry Division

Some of the world-class testing and quality assurance equipment installed with • Spectrometer
• Universal Testing Machine (UTM) for standard test bar.
• CE Meter Analysis.
• Brinell/Rockwell hardness testing machine.
• Image analyzer for metal phase analysis.
• Sand Testing Equipments
• Portable Pyrometer

Quality Controls

Our processes are well controlled and documented. We adhere to the stringent guidelines of ISO. We follow the standards as under. • Indian Standards
• DIN
• ASTM
• ISO (For Dimension & Tolerance)

Machine Shop

Kaizen Ferro Cast has installed latest technology CI & Ductile Iron melting plant of 800 MT per month melt by 2000 KW panel, 1000 Kgs × 3 Crucible VIP tri-track medium frequency furnace from INDUCTOTERM with a melting capacity of 3 tons per hour.